Zen: Assembling 300 PC Board Kits | Oddly Satisfying Timelapse
Today I'm taking a short break to catch up on some other work around the shop. I let the camera roll while I assembled 300 more PCB Kits for the Electronic Leadscrew and turned it into a relaxing time-lapse montage. Take a few deep breaths, put up your feet, and enjoy watching me work.
I make mistakes all the time. And I embrace them. Because they empower me and make me the protagonist in my own story.
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https://www.youtube.com/watch?v=UzobGPM96_E
Who says the mill is just for milling? Today we're looking at an unconventional setup for cutting pin header strips to length, accurately and repeatedly.
Electronic Leadscrew Interface PC Board (eBay*): https://ebay.to/2WuLa7m
Electronic Leadscrew Control Panel Kit (eBay*): https://ebay.to/31VMbKw
Electronic Leadscrew Combo Kit (eBay*): https://ebay.us/csFfgj
Tools used in this video:
Stanley Utility Knife Blades (Amazon*): https://amzn.to/3DN47aT
NogaFlex Indicator Holder with Fine Adjust (Amazon*): https://amzn.to/33FwerY
HHIP 2-4-6 Blocks (pair) (Amazon*): https://amzn.to/2Wi03eM
Kurt DX6 6" Mill Vise (Amazon*): https://amzn.to/3nntHuh
Mill Vise Speed Handle (Amazon*): https://amzn.to/3u4DsSa
*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.
Raw Kevin MacLeod (incompetech.com)
Licensed under Creative Commons: By Attribution 3.0 License
http://creativecommons.org/licenses/by/3.0/
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https://www.youtube.com/watch?v=-W3CwBuMvog
Support Clough42 on Patreon: https://patreon.com/join/clough42
Today I'm making a banana jack adapter for my Siglent SDL1020-X-E 200W DC Electronic load. The unit comes from the factory with binding posts that do not allow the use of 4mm banana plugs, and that needs to be fixed. So I'll design an adapter PCB and some 3D printed parts to wrap it all up in a nice, neat package.
Siglent Electronic Load Banana Adapter PCB (eBay*): https://ebay.us/YIK0Iu
Tools used in this video:
Siglent SDL1020X-E Electronic Load (Amazon*): https://amzn.to/3rgOhDm
Bambu Lab P1S Printer*: https://bit.ly/3OYgcjT
Bambu Lab Filaments*: https://bit.ly/3pusOqd
Banana to Alligator Test Leads (Amazon*): https://amzn.to/304uki5
Mitutoyo 6"/150mm Digital Caliper (Amazon*): https://amzn.to/3qJTtKv
Hakko FX-951 Soldering Station (Amazon*): https://amzn.to/2XB9CD0
Hakko T15-D32 Chisel Tip (Amazon*): https://amzn.to/3ZpKO2F
Hakko 611-2 Dual Solder Reel Stand (Amazon*): https://amzn.to/2H0Yhaf
Helping Hands Soldering Workstation (Amazon*): https://amzn.to/3Ng8ErV
Rigol DP832 Triple-Output Power Supply (Amazon*): https://amzn.to/2FHtSfz
*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.
Raw Kevin MacLeod (incompetech.com)
Licensed under Creative Commons: By Attribution 3.0 License
http://creativecommons.org/licenses/by/3.0/
00:00 Intro
00:37 Concept and Measurements
02:53 Shopping for Jacks
05:00 CAD design
08:49 Test fitting the prototypes
10:56 Designing the PCB
15:15 Testing the PCB
17:31 Designing a shroud
20:18 Installing the shroud
21:20 Functional test
22:36 Conclusions
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https://www.youtube.com/watch?v=2M9VKDTun3c
I ran into a problem this week with a 3D-printed part that came out slightly too small and didn't fit. This is a common problem with 3D printers. Today we'll take a look at the problem, talk about what causes it and show how to solve it.
Tools and supplies used in this video:
eSun Black ABS+ Filament, 1.75mm (Amazon*): https://amzn.to/2XQOhum
Aventor 8" DPS IP54 Caliper (Amazon*): https://amzn.to/2SjOuj9
HFS 190-Piece (0.061-0.250") Gage Pin Set Minus (Amazon*): http://amzn.to/2DDSAf3
High Temperature ESD Safe Mat (Amazon*): https://amzn.to/2Xz0n6D
*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.
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https://www.youtube.com/watch?v=0dFThbwAx2Y
I've made a ton of fidget spinners with my 3D printer, but I decided it was time to make a metal one on the mill. This video shows the fixtures and milling operations to make an aluminum tri-lobe fidget spinner frame.
Tools used in this project:
1/4" YG-1 Alu-Power 3-flute Carbide End Mill: http://amzn.to/2sd2AbR (Amazon) https://goo.gl/v9RmWd (eBay)
1/2" YG-1 HSS 90 degree Spotting Drill (for chamfering): http://amzn.to/2sivxnt (Amazon) https://goo.gl/Sx4DQi (eBay)
C3/4 ER20A Indexed Collet Holders: https://goo.gl/oC373v (eBay)
Noga Mini-Cool: http://amzn.to/2taSQMt (Amazon) https://goo.gl/SQPvmV (eBay)
Shars 440V Milling Vise: https://goo.gl/r4ts22 (eBay)
HHIP Vise Stop: http://amzn.to/2sScL3p (Amazon)
Mill Electronics:
KL-5056D Digital Stepper Drivers: https://goo.gl/xr0vIl (eBay)
AnTek 800W 48VDC Power Supply: https://goo.gl/Lp66TU
NEMA 24 Stepper Motors: https://goo.gl/drQlDD (eBay)
C7 Double-Nut Ballscrews: https://goo.gl/NAtY32 (linearmotionbearings eBay store)
Ethernet SmoothStepper Motion Controller: https://goo.gl/s6Y3uT (eBay)
MACH3: https://goo.gl/FCqpL4 (eBay)
When you click on these links and make a purchase, it can result in commissions from eBay and Amazon that help support this channel.
Music:
"District Four" Kevin MacLeod (incompetech.com)
Licensed under Creative Commons: By Attribution 3.0 License
http://creativecommons.org/licenses/by/3.0/
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https://www.youtube.com/watch?v=lI2s8eTVkxk
Introducing the Toolpost Grinder build series.
In part 1, we look at the design of the toolpost grinder that we'll be building here in the shop. We look at the off-the-shelf collet holder that forms the core of the spindle as well as the bearings, springs, motor and belts. Then we open up Fusion 360 and look at the design in detail and talk about various design choices and the reasons for them.
If you're interested in following along, here are some links to find some of the parts we're using:
C20-ER20A-150L Collet Holder (eBay*): https://goo.gl/xufUxa
6805-2RS Deep Groove Ball Bearings (eBay*): https://goo.gl/GuCyHu
Belleville Disc Springs (McMaster-Carr): https://goo.gl/rQZXJm
140J2 Poly V-Belt (VBeltSupply): https://goo.gl/CCkP4Y
*If you use these links and make a purchase, it helps to support this channel.
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https://www.youtube.com/watch?v=p1aAeqJoPsg
Today we're doing a deep dive into Fusion 360 and walking through the model for the plasma torch lead anchor I showed in a previous video.
Downloadable 3D Models: https://www.thingiverse.com/thing:5144217
Stuff appearing in this video:
CarbonX Carbon Fiber PETG (Amazon*): https://amzn.to/3BEsoh3
CarbonX Carbon Fiber PETG (MatterHackers*): https://bit.ly/3l2grMx
*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.
Raw Kevin MacLeod (incompetech.com)
Licensed under Creative Commons: By Attribution 3.0 License
http://creativecommons.org/licenses/by/3.0/
#Fusion360 #Tutorial #3DPrinting
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https://www.youtube.com/watch?v=_BZ7toLabQ0
Today we're making a custom CNC controller connector panel with a custom PCB to handle the wiring for an array of M12 industrial sensor inputs. We'll plasma cut a steel panel, and mount everything in the NEMA enclosure.
Tools used in this video:
Knipex Automatic Wire Stripper (Amazon*): https://amzn.to/3aFM8oF
Ferrule Crimper Kit (Amazon*): https://amzn.to/30hUfAQ
Dymo Rhino 4200 Label Maker (Amazon*): https://amzn.to/34LRkDU
Mini Heat Gun (Amazon*): https://amzn.to/2LVUiNt
Hypertherm Powermax 30 XP Plasma Cutter (eBay*): http://ebay.to/2JgTrK6
3Dconnexion SpaceMouse Compact 3D Mouse (Amazon*): https://amzn.to/2TSJ2q9
Wera Kraftform Screwdriver Set (Amazon*): https://amzn.to/2UzK6CL
Wiegmann 20x20x8 NEMA1 Enclosure (eBay*): https://ebay.us/UpVh5w
Centroid Acorn Motion Controller (Amazon*): https://amzn.to/3GboLRU
120mm Fan Filters (eBay*): https://ebay.to/39J95pS
Noctua 120mm 5V Premium Quiet Fan (Amazon*): https://amzn.to/3Lu1oa3
Shielded RJ45 Bulkhead Passthru (Amazon*): https://amzn.to/3GZACD1
1/4" Pneumatic PTC Bulkhead Passthru (Amazon*): https://amzn.to/3LMbLWK
Milwaukee Brushless Impact Driver (Amazon*): https://amzn.to/2Xgcjjc
Bondhus Metric Hex Key Set (Amazon*): https://amzn.to/3eqZzwb
Bondhus SAE Hex Key Set (Amazon*): https://amzn.to/3h9bJLZ
2" Kant Twist Universal Clamp (Amazon*): https://amzn.to/2UG76wv
*These are affiliate links. When you click one of these links and make a purchase, it helps to support projects like this one.
Raw Kevin MacLeod (incompetech.com)
Licensed under Creative Commons: By Attribution 3.0 License
http://creativecommons.org/licenses/by/3.0/
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https://www.youtube.com/watch?v=ZdYzmisrMHE
The GCODE used in this video can be found here: https://github.com/clough42/cnc-shaping
Previously I showed how to use a CNC mill as a vertical shaper to make a keyway in Aluminum. In this video, I develop general-purpose GCODE to cut any size keyway and we take a shot a cutting one in steel. Will it work?
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https://www.youtube.com/watch?v=cRve86xZbrw