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8 Jul 2020 16:10:38 UTC
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Building 20P Battery Modules, Part 6
Finishing up the module wiring and then building a 4S battery pack and putting it onto the charger.

I find it works best to tin the bus wires once they are installed in the holders. I tried it before by pre-tinning the wires before inserting them but didn't find any benefit.

If you work fast, you can tin from one end to the other, then work back the other way tacking on the fuse or jumper wires while the heavy gauge bus wire is hot.

4 modules are connected together to form a 4S battery pack. I think the holders were designed for M6 threaded rod, I'm using 1/4" rod, so it's a bit of a tighter fit. It seems you need ~2"/50mm of rod per module plus about 1/4"/6mm for the nut on the end. This is about the only component that would need to be swapped out converting from 4S to 7S or some larger size battery.

The individual modules were discharged @ 4A with the iCharger1010B+ charger in regenerative mode, feeding the discharge energy back into my lead acid battery bank over night. Then the discharged modules are charged in series @ 10A to 4 volts/cell prior to adding to the existing battery bank, as we'll see in the next video...

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And as always, thanks for watching

Intro:
Louisiana Fairytale by Austin Rogers
http://drfiddle.com/show_tune.php?id=94
...
https://www.youtube.com/watch?v=mSxT8NneqUg
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English
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