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8 Jul 2020 16:10:38 UTC
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Black & Decker Battery Project, Part 5
In part 5 of this video series, we'll look at what it takes to fit the LiPo battery pack into the Black & Decker NiCad battery case.

You can refer back to the part 2 of this project series to see where I measured the inside dimensions:
- http://youtu.be/qRjjKjnDWQw
The critical dimension, as it turned out, is the inside length which I didn't measure exactly in that video. It is about 108mm inside the screw posts, and the LiPo pack is 105mm, so it is a snug fit.

I decided for the balance plug to cut a slot in the side of the case to slip the balance wires through. The connector will be glued in place once I make up a right angle adapter to plug the low voltage monitor into.

I also fit an XT60 connector to the existing external battery terminals. The battery pack had 12ga. wires and I used 10ga. for that external connection. The original NiCad battery wiring seemed to be 14ga. or 16ga. and I did not reuse any of that. With that heavy gauge wiring, you really need to cut it to fit exactly in place. You can't just bend and fold it to fit someplace, it must be the exact length.

The remaining steps in this project will be to make an adapter to make it easier to charge the battery packs off the iMAX-B6 charger and then we'll test the batteries out on some of my lawn tools.

So be sure to rate and share this video if you liked it. ANd subscribe to the channel for updates.

Thanks for watching!
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https://www.youtube.com/watch?v=WACyyiUX8kI
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