I won an eBay auction for a non-working electronics component and thought I might have a go at trying to fix it. Here is what showed up on my door step from UPS.
In this episode, I'll un-box the item and give it a cursory inspection to see what my plan of attack will be.
If I can't get it working, I think the parts inside will easily cover the cost of the unit, as I only paid $17.50 plus shipping for it.
Working on the the next six 20P 18650 battery modules and improving the build process.
Making improvements in the process for assembling the 20P battery modules. Added two more cell polarity checks to try and prevent inadvertently installing a pair of cells backwards.
I modified the bullet connector holder by drilling a stepped hole through the bottom of the material to allow the terminals to fit in deeper and be more stable. This makes soldering in the 12AWG solid copper wire much easier. You'll need S-1 jumper wires for a nS-20P battery pack, i.e. 4S = 3 wires.
I also built a buss wire bending jig out of some aluminum scrap. It allows the end of the wires to be bent in a repeatable fashion. A total of 4 such wires are needed per module, so 16 for a 4S or 28 for a 7S battery. The jig over bends the wire, the excess is trimmed off to fit into the battery holder recess along with the wire from the other direction. This jig really speeds assembly time as there is almost no adjustment of the wire bend required as was needed with the hand bent wires I first used.
Lastly, I've figured out the best order to to the assembly steps in. First install the buss wires and screws. Trim the long ends of the screws and also crimp on insulated spade lug terminals for the balance leads.
Then install the 3 spacers on the negative side holder. Now stuff the pairs of cells in, making sure that the positive terminal is up. Then set the positive holder down and screw it down to the spacers. Then test each cell voltage in the pack making sure all voltages are the same polarity. This is the last chance to easily swap a pair of cells around if needed.
Then tin the positive buss wires and solder on the 30AWG fuse wire. Flip the pack over and test for voltage along the negative battery ends to check the continuity of the fuse wires. This is also a 3rd check that all the polarities are correct. Finally tin the negative buss wires and solder in the 18AWG jumper wires to the negative battery terminals.
More to come...
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And as always, thanks for watching
Intro:
Louisiana Fairytale by Austin Rogers
http://drfiddle.com/show_tune.php?id=94
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https://www.youtube.com/watch?v=x_Rqo3JMpFU
Let's look at some miscellaneous features in Kodi compared to Windows Media Center.
One WMC/MCE feature I missed in the earlier videos was the Radio function. If you have an FM radio tuner in your WMC, you can tune over the air FM radio stations. Preset stations will be exported via ServerWMC to any Kodi clients. Kodi can't access the tuner setting directly like an MCE could.
You can manually add streaming radio channels to WMC:
- http://www.thegreenbutton.tv/forums/viewtopic.php?f=49&t=4610
or there are some plugins, like RadioTime:
- http://radiotime.com/tv/media_center
Kodi makes Internet radio trivial, see my review video here:
- https://youtu.be/AJPy5SwVa-I
And for general plugin/add-on support, I think Kodi wins hands down, even something as basic as Youtube support:
- https://code.google.com/p/macrotube-providers/
Broken in WMC, works great in Kodi.
User Interface is different, if you must have the WMC UI, an MCE is your best option. Kodi has loads of skins, but none are the same as WMC. Maybe the Kodi community will step up and make one one day.
Not saying WMC is better, but it is quite efficient and easy to use. Beyond the traditional "10 foot UI", my analogy is can it be operated at 3AM if you are half awake and trying to fall back asleep by watching a video. WMC can for sure, Kodi might take a little more thinking and clicking.
In the next video, we'll look at some of the system level features and see how the two platforms stack up. So stay tuned for that.
As always, thanks for watching.
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https://www.youtube.com/watch?v=KKt0u20JOks
Visit to a local ladybug hibernation location in the eastern Santa Cruz Mountains. Here, they've taken over part of a dead tree trunk to make a high rise tower.
In the background, if you turn up the volume, you can hear a local Western Grey Squirrel making territorial calls.
Technically, ladybugs don't hibernate, per se. The correct term is they enter diapause for a few months:
https://meadowia.com/do-ladybugs-hibernate/
This bunch started showing up at the end of October this year and they typically start dispersing in mid- to late-February when the days start to warm up. This seems to be a popular spot for these guys as I've seen them gather here every winter since I first ran across them in 2020.
#Shorts #ladybugs
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https://www.youtube.com/watch?v=uouM9iKTwHg
Re-threading some stripped out holes in the tailstock thrust bushing on the G4000 metal cutting lathe.
When I repaired the tailstock ram set screw, I also replaced the original set screws in the tailstock thrust bushing as the screw sockets in the original screws were shot. However, even with new M5 screws, the threads in the cast iron and steel parts were gone.
So I ordered up a 3-piece tap set in 1/4-28 and some matching set screws. I had M6-1.0 and 1/4-28 taper taps, but I didn't have the plug and bottoming taps. I figured I would have more use for the SAE thread size taps so went for that over the M6 tooling.
I left one M5 screw in place, then drilled/tapped the other hole, inserted the 1/4-28 screw and then drilled/tapped the first hole. I also put a witness mark on the bushing and tailstock body for future alignment.
So far the tailstock is working like new. I may need to adjust the handwheel if it doesn't loosen up with use. But cost for the tap set and screws was about US$8.00, vs. buying a new tailstock body from Grizzly:
Replacement p/n: P40001012 TAILSTOCK BODY, 2017 cost US$85.25 http://www.grizzly.com/
Be sure to rate, comment and share
And as always, thanks for watching
Intro:
Louisiana Fairytale by Austin Rogers
http://drfiddle.com/show_tune.php?id=94
...
https://www.youtube.com/watch?v=XhJH5zHk7e4
Repairing a stuck power switch, replacing motor brushes and installing a new grinding wheel.
I purchased this grinder back in the '90s as I recall. This is now the 2nd time I've replaced the carbon motor brushes. This model driver uses ~1/4" square brushes with built-in shunt and spring. This is very similar to the brushes used in many Toyota and Honda vehicles for the in-cabin blower motor. I've replaced the blower motor brushes in my Toyota 4Runner once.
Not sure what was wrong with the switch, I didn't get it on video, but it was stuck in the off position. All I did was remove it, open it up and put it back together and it's working fine.
I've really liked the Norton Charger Plus grinding wheels with the Zirconia Alumina / Aluminum Oxide abrasive blend. They cost about twice that of a normal Aluminum Oxide wheel, but last many times longer. Since I use this grinder extensively in my fabrication business, not having to change wheels as frequently is a big win.
I later cleaned up the housing with the combination of a wire wheel, followed by a cotton buffing wheel and finally a wipe down with a rag and some acetone. You can see the finished result in the video thumbnail.
Our web page with blower motor repair and carbon brush information:
http://www.4crawler.com/4x4/CheapTricks/Blower.shtml
Norton Charger Plus grinding wheels, Amazon link:
http://amzn.to/2fXk98D
Be sure to rate, comment and share
And as always, thanks for watching
Intro:
Louisiana Fairytale by Austin Rogers
http://drfiddle.com/show_tune.php?id=94
...
https://www.youtube.com/watch?v=oswwOnLpxXM
Taking another shot at this old road that shows up on the 1895 USGS historical top map, this time armed with both hill shade and aerial imagery maps!
This was my 4th time on this old road, but only the 3rd time I made it up to the bench area.
Using the aerial imagery made it much easier to navigate to and find the large grassy meadow up on the side of the ridge. Even when I was perhaps 10 ft. from the grass, I could not see it through the dense brush, but sure enough, it was there.
A frequently asked question is why don't I just use a drone? Well two or three reasons:
- You can see how dense the brush and tree cover is in the areas I'm exploring, good luck flying one up here, not to think of trying to find it after it gets tangled in the undergrowth!
- It's not permitted in the MidPen Open Space Preserves
- I've got enough stuff to pack on the bike to get up here, don't need more stuff!
If anyone has any information regarding this area, post up in the comment section below. I've been trying to track down a copy of "History of Black Mountain and Monte Bello Ridge", 1959, George Morell.
Aerial imagery and hill shade maps:
https://apps.nationalmap.gov/viewer/
OsmAnd app:
https://osmand.net/
About the USGS HTMC:
https://www.usgs.gov/programs/national-geospatial-program/historical-topographic-maps-preserving-past
View/download maps on the TopoView site:
https://ngmdb.usgs.gov/topoview/
More to come...
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Comment, rate, share & click the bell icon
And as always, thanks for watching
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https://www.youtube.com/watch?v=eyyH6UAp8uE
Wrapping up the filament storage box with improved spool hubs, a stop collar on the rod and capping the feed-thrus.
Bits and bobs used in this project:
Sterilite 80qt. air tight storage box, model #1938:
http://www.sterilite.com/SelectProduct.html?id=930&ProductCategory=251§ion=1&SearchText=1938
Bummster's most excellent dry box fittings:
http://www.thingiverse.com/thing:961881
19.5" (495mm) of 5/16" (or 8mm) steel rod and the same size drill stop:
http://www.mcmaster.com/#standard-steel-rods/=149m1vi
http://www.mcmaster.com/#drill-bit-stop-collars/=149m0nr
12mm vacuum caps:
http://www.ebay.com/itm/290957884993?_trksid=p2057872.m2749.l2649
And some scraps of 1-3/8" and 2-1/2" UHMW polyethylene rod, some salvaged 3" long wood screws and corrugated foam I had laying around.
Does it work? So far so good. I printed off an entire 1kg spool of ABS with no jams or tangles. Then I changed over to some nylon and that went off w/o a hitch, so very pleased with the setup.
Be sure to rate, comment and share
And as always, thanks for watching
SOUNDTRACK:
Louisiana Fairytale by Austin Rogers
http://drfiddle.com/show_tune.php?id=94
...
https://www.youtube.com/watch?v=nCYw_pJeamo
How long with this UPS run a 50W light bulb? Let's find out.
This bulb is about the same load as my Synology Diskstation/NAS, so should give a good measure of how long the UPS can power that load. I'm only using the light bulb as a load, I don't intend to run incandescent lights off the UPS. The main function of the UPS is to supply power for sufficient time to allow connected devices to safely power down in the event of a power outage.
With an average load of 50 watts and 51 minute run time, this works out to 42 watt-hours of energy. With a 12V battery, this is about 3.5 amp-hours ignoring losses, perhaps 4 - 4.5AH actual. With a 9AH capacity battery inside, this means the UPS is draining the battery to approx. 50% state of charge which is reasonable.
If I configured the UPS to send a power down notice with 8 mins. of battery remaining, I could weather a 43 min. power outage if the NAS were the only thing on the UPS. That is quite reasonable.
To be continued, a 140W load test next:
https://youtu.be/SFVFIERckSs
Be sure to rate, comment and share
And as always, thanks for watching
SOUNDTRACK:
Lousiana Fairytale by Austin Rogers
http://drfiddle.com/show_tune.php?id=94
...
https://www.youtube.com/watch?v=tf8XfJu6my8
Setting up a 12VDC power supply to run off the 24V lithium ion battery bank to power DC loads around the house.
Motivation for this was to free up a 335W solar panel to allow a series-parallel combination to feed the 24V charge controller more efficiently. Also wanted something to keep the old 12V lead acid batteries in workable condition. Added benefit of the system is getting a free 12VDC uninteruptable power supply) UPS. I can also retain the old 25A 12V power supply I have as a backup, and that was used in this video while I swapped over the charge controllers.
With 4 solar panels feeding the 24V charge controller, I can set them up in series/parallel for a bit better performance. I can't run all 4 in series, as the 164Voc would exceed the 150V charge controller maximum rating. With the series-parallel setup I get 68.2 Vmp x 19.66 Imp or 1340 watts. With the current 2.7KWH battery bank, I've seen 1050W maximum so far, but the battery bank is usually topped off long before the sun hits the peak angle. Time to add to the battery bank, which will be in upcoming videos...
I was thinking of changing out the 12V circuits for 24V, but that gets messy as I have some 12V loads, then there are 15V loads driven through a step up converter as well as 24V loads again via a step up converter. I would have to add many small step-up-down converters all over the place. I could of course pick up a 24V DC power supply to use as a backup, but I already have the 12V supply and it works just fine. This is the only time in over 7 years that I actually used the backup power supply, so it's not a high priority thing.
More to come...
Subscribe for more content like this
Comment, rate, share & click the bell icon
And as always, thanks for watching
Intro/Outro:
Louisiana Fairytale by Austin Rogers
http://drfiddle.com/show_tune.php?id=94
...
https://www.youtube.com/watch?v=EhNI3Ui5cYA