Repairing a failed Prime Wire 4 ft. / 12 outlet power strip w/ surge protector.
This was an easy and no-cost repair. Simply remove the failed components and put it back together. The unit had 4 GDR 20D201K 95J/200V MOVs (Metal Oxide Varistor) between Line and Neutral, one destroyed, one heat damaged. There were 2 more MOVs between line-ground and neutral-ground. One of those latter two had a Aupo P2-5A-F 115C Thermal Cutout Pico Fuse in series and the other one had an unrecognizable axial component in series that had severe heat damage. That last component needed to be replaced with a short jumper wire between the middle terminal on the breaker and the line output to the power strip.
I like this power strip design as the outlets are spaced 4"/100mm apart and allow for plugging in odd shaped devices. It also has the built-in 15A circuit breaker and it's got decent metal work and solid brass conductors inside.
Got an old halogen torchiere floor lamp that burns 300+ watts of power? Let's make it better.
I've had a few of these torchiere floor lamps over the years. I liked the indirect lighting they provided. But with today's energy prices, burning 300 or more watts to light up a room isn't economic anymore.
I decided to convert some of those lamps over to lower power bulbs. The first ones I did about 4 years ago used a circular (Circline) CFL bulb, one at 58W and another around 40W. Later, when LED bulbs improved, I swapped the 58W CFL for a 9W Cree LED.
So this time, I want to convert my last remaining halogen lamp and I'll show you how I do that in the next video:
- https://youtu.be/pAgNBIzP_-M
Music by: Austin Rogers
http://drfiddle.com/show_tune.php?id=94
...
https://www.youtube.com/watch?v=1HYCTfL1mlg
That's right, this tankless water heater cut my natural gas use by 83.3% over the old 40 gal. tank heater.
Note that your gas savings will likely be different depending on your hot water use as well as the exact heater you replaced.
Savings on my natural gas bill is US$43, in-line with the $40 I estimated before installation. This should pay back the added cost of the tank less heater and installation in 9-10 years, faster if gas prices continue inching up as they have been. In fact, in the 3 years between 2017 and 2020, the average gas cost/therm has risen from $1.10 to $1.85 and is still climbing.
No problem making hot water in the colder winter months where both the incoming water and the combustion air temperatures are significantly lower.
Since my 3rd part gas supplier enacted a $5/mo. customer charge on my bill, I cancelled that arrangement and went back to purchasing my gas directly from the utility. With the utility, the minimum delivery charge is made up after 3 therms/mo.
Takagi T-H3M-DV-N water heater:
http://www.takagi.com/products/tankless-water-heaters/t-h3m-dv-n
If you are or are thinking of using a 3rd party gas supplier, be sure to check out all of the costs, with your consumption data. If you'll save money that way, by all means go for it. If not, stick with the utility. And this can change with time. Up until last year, I was saving money using Center Point. But several things changed, PG&E lowered gas prices and raised delivery charges. And Center Point added a minimum customer charge. Net result is the balance swung to favor PG&E, so I switched. Feel free to use my spreadsheets below:
Year over year gas bills:
https://drive.google.com/open?id=17PaEsRmtUKA2sHk3wfPt3C3l2hSEelW5
File now shows year over year gas consumption, cost, savings as well as average gas consumption per month for tank and tankless heater.
Gas Rate Tariff data:
https://www.pge.com/tariffs/Res_Current.xls
Calculated rate comparisons w/Jan2018 data:
https://drive.google.com/open?id=1mjAPDVquvNp6rvCih-zpGqVIWgtZldQs
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And as always, thanks for watching
Intro:
Louisiana Fairytale by Austin Rogers
http://drfiddle.com/show_tune.php?id=94
...
https://www.youtube.com/watch?v=OBpjMeCODHk
I have a dead low voltage track light head that I want to repair and convert to solar power, let's get started.
Disclaimer: This is a low voltage fixture, rated at 120VAC input and 12V/50W output. It uses 12V MR16, GU5.3 bulbs as opposed to the line voltage GU10 bulbs that look quite similar. Don't do this modification unless you are comfortable working with electrical circuits. Whatever you do, DON'T plug the modified fixture into a mains voltage track. I only use my track lights in my own house plugged into a 12V track with a 5A fuse feeding it. Also it goes without saying that you should only use LED bulbs in it, one 50W or at most three 20W bulbs would be the limit of the tracks' 5A current capacity. The US National Electric Code stipulates no ground is needed for low voltage lighting systems under 50 volts.
For this modification, I simply bypassed the non-functioning power supply and connected the track head directly to the bulb. The track was then re-powered with 12VDC as shown in my earlier video:
https://youtu.be/fNFJRHy4PGY
Note that this will also work if you want to drive track lights from one larger 12V power supply, optionally dimmable. In this case, you would wire the power supply/transformer to the power switch that used to operate the lights. Then you would power the track with the 12V output of the power supply/transformer.
This is a popular modification to allow low power LED bulbs to dim properly. The problem is these track heads were designed for a 50W bulb and need 10-20 watts of load to properly dim. With a 5.5W LED bulb, you just get on/off operation with a dimmer. It's also more efficient to have a single 12V/5A power supply feeding up to 10 fixtures instead of 10 separate 50W power supplies all running at 5-6 watts of output in each fixture.
See this image for a side by side comparison of a GU5.3 and GU10 bulb:
- http://www.lightbulbs-direct.com/images/articles/f5.jpg
In the next video, I'll wrap up the modification and then test the fixture and see how it works...
Soundtrack:
Solar Flares by Silent Partner1
https://www.youtube.com/audiolibrary/music
...
https://www.youtube.com/watch?v=WIW0Wn0DOmk
Let's look at recycling an obsolete remote control for use with Kodi on a Raspberry Pi.
Everyone probably has a drawer full of old remote controls someplace. Here's a handy way to recycle one of those to make a great Kodi remote for a Raspberry Pi media center.
I have my latest Raspberry Pi 2 connected to a Westinghouse PT-16H610S 16" LCD TV. I initially had hoped it may support the HDMI-CEC interface, but no luck there.
Then I used a Flirc IR receiver to learn the Westinghouse RMT-05 remote control codes. That worked to a point, but this TV seems to be decoding and acting on all the remote codes even while in HDMI input mode. So if I hit the Channel Up key, it would switch to TV mode and tune the next channel.
So I erased the Flirc receiver and instead used an old Pinnacle Systems USB tuner box remote. Unlike the TV remote, this device has a full complement of multi-media buttons, even more so than the typical Media Center Extender remote.
The next step then is to first use the Flirc Kodi controller to set up the basic control keys for Kodi:
- http://blog.flirc.tv/
then use the Kodi Keyboard Controls page for the additional keys:
- http://kodi.wiki/view/Keyboard_controls
So in the next video, I'll show how I set this up and how it works:
- https://youtu.be/GiKdjT-PYn8
As always, thanks for watching!
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https://www.youtube.com/watch?v=6Oc-NJX1DEU
Rebuilding the jump start pack with a new battery and adding dual USB charging ports.
Installed a new 26AH Keyko AGM battery, direct fit as far as dimensions and terminal placement:
http://amzn.to/2mdpwSu
And added a Bandc dual 2.1A USB charger wit digital voltmeter and a switch to turn that on and off:
http://amzn.to/2mxhmqC
Total cost was about $70 for the battery, USB charger and switch. A bit more that the $50+tax cost for a new jump start pack, but this one has 9AH more capacity and doesn't add to the landfill by disposing of the old unit.
Amazon affiliate links below:
Keyko 12V 26Ah SLA Sealed Lead Acid AGM Battery:
http://amzn.to/2lMTZG2
Bandc 12V/24V Voltmeter Voltage Meter & Dual USB ports:
http://amzn.to/2kH5sXV
To be continued, testing the cranking amps, internal resistance and capacity:
https://youtu.be/l6UUhzNxHCk
Be sure to rate, comment and share
And as always, thanks for watching
SOUNDTRACK:
Louisiana Fairytale by Austin Rogers
http://drfiddle.com/show_tune.php?id=94
...
https://www.youtube.com/watch?v=_F925ogruaI
Initial testing and experiments into automating this inverter/charger.
This TrippLite model APS1012SW inverter/charger will work automatically as a UPS. Connect a 12V lead acid battery, plug it into AC power and it'll automatically keep an attached load powered even if the AC input fails. It'll also keep the battery charged automatically. And it'll switch back to AC power once it's available.
It'll also act as an AC power inverter by connecting a battery and not connecting any AC input power. This is how I've been primarily running this device for the last 5+ years. And if I needed to use the built-in charger, I would manually plug it into AC power then unplug it afterwards.
My original goal was to have this connected to AC power all the time, but run off of DC power when possible with the solar charge controller charging the batteries and not the inverter. As such, I need to be able to independently control these features.
I did at one time try connecting the AC input to a Z-Wave controlled receptacle so that could be turned on/off automatically. However, the built-in battery charger was running any time the AC power was connected.
I installed an on/off switch in series with the battery charger circuit breaker and this allowed the charger to be shut off. A side effect of this was I lost the "UPS" mode of automatic transfer to the DC inverter when the AC power shut off.
So that's where this added relay comes in. It's a Double Pole Double Throw (DPDT) relay. The Normally Open contact is used to send AC power to the inverter input. The Normally Closed contact is used to enable/disable the battery charger. By turning this relay on and off, I can get automatic switching of the AC input and battery charger features. This restores the important "UPS mode" feature. But a side effect is that the return to AC power mode fails.
This may seem like trading one problem for another and it is. But the problem it fixes (detecting loss of AC power and switching to DC power) is very hard to do while switching from DC back to AC power is relatively easy to do, because there are no critical time constraints. Doing the "UPS mode" transfer needs to be done very fast, in a few milliseconds. Doing the transfer back the other way can be done at any time after the power is back up.
I'll be adding an Arduino, some relays and a bit of circuitry to my PCB atop the inverter to automate all of this switching. May take a few weeks for all those parts to arrive, so stay tuned. More to come...
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Feel free to rate, comment and share
And as always, thanks for watching
Intro:
Louisiana Fairytale by Austin Rogers
http://drfiddle.com/show_tune.php?id=94
...
https://www.youtube.com/watch?v=4MpzxUZXuCs
Watts, amps, AC, DC, how do I make sense of all that?
In this series of videos, I'll try to put together a simplified method for sizing various components of a typical off-grid inverter-based power system. Although most of the focus will not be on the inverter itself, more on the rest of the components around the inverter and in fact no need for an inverter if you have no AC loads.
So an inverter is a device that converts direct current (DC) power into alternating current (AC), and in this video series, I'll assume 12VDC and 120VAC to keep the math simple.
Off-grid means any time where you are not plugged into an outlet in the wall that is fed by your local power company. So this may be in a vehicle with an engine turning an alternator. It may be at a dwelling running off a DC generator. Or it may be a solar, wind or micro-hydro power system where you have battery storage of some sort.
In any event, you'll have some sort of inverter to take the DC power you have from your source and produce AC power for your load. You'll want an inverter sized large enough to power your load. If the load is simple, like say a 100W light bulb, then an inverter just a bit larger than that would do. If you are trying to run a refrigerator or something with a high start-up current, then you'll need a much larger alternator. In my case, I often power a chest freezer that takes around 150W and my 1000W inverter just barely operates it as the start-up power is well over 1000W (or technically volt-amps). Check out KnurlGnar24's channel in the sidebar for lots of good inverter reviews.
Keeping your AC units in watts/watt-hours and DC units in amps/amp-hours works well. You don't buy a 0.82 amp AC light bulb, you buy a 100 watt light bulb. And you don't by a 1 KWH 12 volt battery, you buy an 80 amp-hour battery.
So to power that inverter, simple rule of thumb is divide AC watts by 10 to get DC amps. In the video, my ~115 watt AC load takes ~11.5 DC amps to power at the inverter input. Some inverters may take less, others more, but not a lot less or more, dividing by 10 is close enough.
For a little more detail, check out the extra footage segment below:
- http://youtu.be/ogLB-5d4Tbw
In following video segments, I'll cover sizing the battery bank, charge controller and in the case of solar, the PV array. All this with the idea of keeping thing balanced. By balanced, I mean that no one component is terribly over- or under-sized with respect to the other parts of the system. I'll go into details about that in the following videos, the next one is here:
- http://youtu.be/fK4FmbdbJO0
Questions welcome in the comments section below.
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https://www.youtube.com/watch?v=oY4IU9eHOzY
Opening up this 12V trouble light confirmed my suspicions about the internal design. It seems the double sided printed circuit board is overly complicated for the actual circuit. This could have easily been done on a single sided board, 12V trace down one side, 0V trace down the other and then groups of 3 LEDs in series connecting those traces.
It appears that this product was made up of repurposed components. The hard wired power supply had a label indicating it originally had a coax power plug. The circuit board in the light itself seems to be over complex and had nothing in the way of current or voltage regulation. All if had was an on/off push button switch and 60 LEDs wired as 20 strings of 3 in series. I couldn't see that detail from the exterior as there was a paper label inside the tube covering the back side of the PCB.
The original 12V trouble light was purchased around 2005 from Grizzly.com. It came with a hard wired 12V power supply. I figured I could replace that with a lighter plug and use it in the truck. While that did work for a while, it became apparent that the power supply must have had current regulation to keep from over driving the LEDs. As a result, most of the LEDs burned out.
More to come...
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And as always, thanks for watching
Intro/Outro:
Louisiana Fairytale by Austin Rogers
https://web.archive.org/web/20170402222425/http://drfiddle.com/show_tune.php?id=94
...
https://www.youtube.com/watch?v=mjSm6AEXOwM
Short progress video, tiles removed, concrete repair curing and mastic removal strategy.
Took a few weeks to get all the tiles out, didn't want to overload the garbage can with too much weight.
Concrete repair is curing, been keeping it wet with a spray bottle a few times a day. Has about 3 weeks, may let it go one more week before trying to stain it.
Trying out the 22" (55cm) wide squeegee for the mastic removing process. Need to make a handle for it and then try it out to see if it works:
http://smile.amazon.com/Rubbermaid-Commercial-FG9C2700BLA-Standard-Squeegee/dp/B005KCOJ50
Next video will be a larger scale mastic removing test to see how much area is practical to be done at a time:
https://youtu.be/A6d3yjqHpNk
Be sure to rate, comment and share
And as always, thanks for watching
SOUNDTRACK:
Lousiana Fairytale by Austin Rogers
http://drfiddle.com/show_tune.php?id=94
...
https://www.youtube.com/watch?v=gD3uv1PPHVU